Sports & Outdoors

Fly Racing: Helmet Sizing, Jersey and Pant Fit, and Choosing a Gear Line

How to size a Fly Racing helmet, choose between gear lines and match protection to the riding you actually do.

  • Editorial team
  • Jun 25, 2026
  • 5 min read
Fly Racing: Helmet Sizing, Jersey and Pant Fit, and Choosing a Gear Line

Fly Racing makes motocross and off-road riding gear: helmets, jersey and pant sets, gloves, boots, body armour and bags, with street and snow ranges alongside the dirt bike line. The Fly Racing website sells the full catalogue direct.

A good Fly Racing order comes down to three things: a helmet that fits your head rather than your hat size, a gear line that suits how often you ride, and protection matched to the terrain. Get those right and the colourway is the fun part.

Sizing a Fly Racing helmet

Measure your head with a soft tape about one finger above the eyebrows and around the widest point at the back. Compare the number in centimetres with the Fly Racing size chart for the specific helmet, since shells and liners differ between models.

A new Fly Racing helmet should feel snug everywhere, with the cheek pads pressing firmly enough to push your cheeks up a little. It should not rock when you shake your head, and it should not leave a hot spot on the forehead after ten minutes. Pads break in slightly; the shell does not.

If you are between sizes, try the smaller one first. A loose helmet is the most common and most dangerous sizing mistake in the sport.

Choosing a Fly Racing helmet tier

Fly Racing sells helmets at several price points, from entry-level shells for new and youth riders to premium models with lighter composite construction, more ventilation and rotational-impact systems. Check the certification listed on each Fly Racing product page for your country and race rules.

The premium Fly Racing helmets earn their price for riders who spend long days on the bike, where weight and airflow matter. For a weekend trail rider, a mid-range Fly Racing lid with the same certification is a sensible buy. Replace any helmet after a real crash, whatever it cost.

Jersey and pant lines

Fly Racing groups its jerseys and pants into named lines each model year, such as Kinetic, Evolution and Lite. The entry line uses tougher, heavier fabric and a looser cut; the premium lines are lighter, more stretch-panelled and more fitted.

Pants are sized by waist in inches, and Fly Racing pants are cut to go over knee braces or guards. If you wear braces, check the knee room note on the product page and consider sizing up. Jerseys run in letter sizes and should cover your chest protector without pulling.

Buy a matching Fly Racing jersey and pant from the same line and year if the look matters, because colourways change each season and older ones sell out.

Protection, gloves and boots

Fly Racing sells roost guards, chest protectors, knee guards and full armour jackets. Pick by riding: a light roost guard suits trail and enduro riders who want airflow, while motocross and track riding call for a fuller chest and back protector.

Fly Racing gloves range from thin, feel-focused race gloves to padded and cold-weather styles. Measure your hand across the palm and check the chart. Boots are the one item worth trying on in a shop if you can, since stiffness and calf fit vary a lot between riders.

Youth riders

Fly Racing makes youth versions of most helmets, jerseys, pants and protection. Measure a child fresh before every season rather than guessing from last year, and never buy a helmet to grow into. A youth jersey can be bought a size up; a helmet cannot.

Shipping and returns

Fly Racing ships from the US, and Fly Racing regularly issues free-shipping codes, which suggests shipping is often charged on smaller orders. Check the threshold at checkout.

Returns are typically accepted on unused gear in original packaging within a set window. Try a Fly Racing helmet on indoors, with the tags and liner protection intact, before you ride in it. Check the current Fly Racing return terms before ordering, especially on sale items.

Where the Fly Racing savings are

FLY RACINGSX26 — 20% offSHOW COUPON CODE
FLY RACINGDBKPHILLY — 15% offSHOW COUPON CODE
FLY RACINGMXSHIP — free shippingSHOW COUPON CODE

The 20% code is the strongest Fly Racing offer here and belongs on the biggest basket, such as a helmet plus a full gear set. Codes tied to the Supercross season can expire when the race calendar moves on, so try it early.

The 15% code is the backup if the 20% one is declined. On a single pair of gloves the difference between the two is small, so do not overthink it.

The free-shipping code suits a small Fly Racing order, like goggles, gloves or a youth jersey, where postage would eat most of a percentage saving. Only one code usually applies per order, so on a large basket take the 20% instead.

Fly Racing gear from last season is often discounted once new colourways arrive. Try a code on top of sale prices, but expect some exclusions on clearance and current-year helmets.

Common questions

How should a Fly Racing helmet fit?

Snug all round, cheeks pressed, no rocking and no single pressure point. If in doubt, choose the smaller size.

Do Fly Racing pants fit over knee braces?

They are cut with room for guards, but braces are bulkier. Check the Fly Racing product notes and size up if needed.

Is the cheapest Fly Racing line worth it?

For newer and weekend riders, yes. It is heavier and hardier; the premium lines save weight and add ventilation.

Can I stack Fly Racing codes?

Usually not. Pick the one code that saves most on your basket.

DiscountTypeGet the deal
15% offPromo codeView at Fly Racing →
10% offPromo codeView at Fly Racing →
Free Hydro PackPromo codeView at Fly Racing →
Free shippingPromo codeView at Fly Racing →
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Put it to work Fly Racing codes 20 offers